Hard hats are a staple in any workplace where you’re dealing with any degree of danger.
And I can assure you from my experience, all hard hats are not created equal.
You’re for a hat that’s going to protect you, is comfortable, and is going to last.
Here are my personal recommendations below for the best hard hats available today.
Best Hard Hat
- Heat protection up to 350°F
- ANSI/CSA Type 1 compliant for protection against vertical permutations and blows
- ANSI/ISEA Z89.1-2014 compliancy (Class G) for insulation protection (up to 2200V)
- Conventional size fits from 6.5 to 8”
- Manufactured in the United States
This Tan Skullgard Hard Hat is created by MSA, a company that has been around for almost a century. It most definitely has the necessary expertise to make hats that offer superior head protection.
This hat is suitable for environments that pose heat and impact hazards. It is designed to offer protection against up to 350°F heat and has insulation protection not exceeding 2200V.
This helmet has also been put through the test to assure you that your workers are protected when working in the field.
What customers are saying
Most customers who bought this hard hat left raving reviews. They commented on how lightweight, comfortable, and safe it is and also mentioned that it is of excellent quality.
However, others had issues with the suspension. Some complained about its fit and quality, while others said they didn’t receive it in their package.
Best Construction Hat
- Unique color choices
- Shell is made with fiber armored resin
- Dome is made from pierced Clarino synthetic leather
- EVA foam insert
- 6 point suspension
- ANSI Z89-2014 compliant for Class C (type 1)
The DAX 50 Carbon Fiber Hard Hat is very unique, this version is not found anywhere else.
The hat features a carbon armored resin, full brim, pierced Clarino synthetic dome. It has a 6 point suspension for added comfort, protection, and shock absorption defense.
You can easily adjust the oversized ratchet dial even with your gloves on and you get to choose between 3 color options.
The durability of this hard hat is contingent on workplace conditions, so if you work on sites that are subjected to plenty of direct sunlight, it might need regular replacement.
What customers are saying
Customers love this hard hat and many commented on its lightweight design and unique style. They also said the hat fits like a glove and is incredibly comfortable and easy to adjust.
However, some people had issues with the inside strap that broke and complained that the color of the hat fades after a while.
Best Hat with Light
- Class C hard hat (type 1)
- ANSI Z89-2014 certified
- EN397:2012+A:2012 LD certification
- 1-15 certification
- Cushioned breathable sweatband
- Exclusive suspension with open frame style
- Mountings for attaching face shield, a hearing device, and other accessories
- Attached headlamp
- Vents that can be adjusted to improve air circulation
The Klein Tools Hard Hat With Headlamp is manufactured and engineered to offer superior fit, comfort, and protection.
This hard hat has unique features to ensure your workers are safe and comfortable in various working environments and applications.
The headlamp attaches easily to the hat without the need for zip ties or straps. The suspension has an open frame that is bendable for promoting airflow and a better fit.
The padded sweatband is breathable and can be machine washed. The ratchet can be adjusted with a large knob using one hand while wearing gloves.
What customers are saying
This hard hat received several 5-star reviews with customers mostly happy with its lightweight design, adjustable fittings, and how comfortable it is.
Some customers however, commented that the hat is too heavy to wear for prolonged periods and a few of them had issues with the light not working.
Best For Electricians
- ANSI Z89.1-2014 certified
- Class C and G, or C (type 1)
- Unique hard hat brim grasp for a secure fit
- Large ratchet fixture dial for straightforward grip and size adjustment
- Sweat-wicking foam/microfiber insert
- Triple armored crown for advanced impact defense
The Lift Safety DAX Cap Style Safety Hat is reinforced with resin and features a 6 point suspension structure that provides superior defense against impact.
The hat features a large ratchet fixture dial to adjust the size as well as an oversized brim grip which is a unique feature to further assist with getting the hat to fit securely.
Another beneficial feature is the microfiber/sweat-wicking foam insert that helps prevent sweat accumulation. This hard hat also comes in various color options.
What customers are saying
Customers loved this hard hat and most of them said it’s their favorite hat by far. They love the lightweight construction, attractive appearance, and comfortable fit of the harness.
Others had issues with the ratchet breaking and the paint chipping.
Best Fibre Metal Hat
- Heavy-duty fiberglass/metal material
- 8 point suspension structure
- Sweatband constructed with terry fabric
- Quick-Lok technology
- Ratchet device
The Honeywell Fibre-Metal Hat comes in various color options and is a functional choice for offering excellent heavy-duty protection at a reasonable price.
The fiber metal material and fiberglass brim make this hard hat a top choice for protective equipment.
It is ideal for use in intense working environments like fabrication shops, construction areas, foundries, chemical plants, forges, etc.
The ratchet device makes the hat incredibly user friendly and adds some aesthetically pleasing value as well.
The Quick-Lok technology makes locking and unlocking incredibly straightforward, so you will not have to pause what you are doing.
What customers are saying
Most customers gave this hard hat excellent reviews. They were mostly happy with its lightweight design, durability, and ease of adjustment.
However, some people said that this hard hat is not suitable for people with big heads since the hat sits too high. They also said that the sweatband is an issue and must be replaced.
Baseball Cap Hard Cap
- Lightweight design of less than 5oz/135g
- 360° ventilation
- Hard-wearing and impact resilient shell
- Antimicrobial lining for advanced airflow
- Detachable and washable padding
- Selection of different sized brims
- EN812-2012 certified bump cap
- Shell is manufactured from high-density polyethylene and foam insert
We love the Ergodyne Skullerz Bump Cap for its lightweight and fashionable design features.
The inner shell is designed for protection against scrapes, cranial bumps, bruising, and minor head injury.
Workers will love this cap for its baseball-style but more than that, they will love it because it provides relief for two major obstacles in the workplace – heat, and weight.
The cap’s insert is manufactured from polyethylene which provides breathability and ongoing airflow while still complying with industry protection standards.
The shell and pad both have coordinating outlets for channeling sweat away from the head.
Even the exterior layer is made from polyester mesh which enhances cooling without taking away from the overall appearance. The padding is detachable and machine washable.
A standout feature of this cap is that it is super lightweight and weighs a mere 5oz, this means it is not as heavy as other hard hats but still offers protection.
This bump cap is recommended for factory workers, warehouse workers, mechanics, in-home service personnel, and airline luggage handlers.
You can choose between brim sizes of short, micro, and long.
All in all, it’s a good choice for those that need head protection but do not want a bulky and heavy hard hat.
Other Recommended Hats
The Texas America Carbon Fiber Material Hard Hat looks quite different from your standard hard hat.
It has a unique race-inspired appearance, and every hat comes complete with a complimentary tote to store it safely and securely when you’re not using it.
Each shell is made by hand with a distinctive look and this full brim hat is an ANSI Type 1 hard hat that is Class C certified.
The handy rim grips on both sides help with a better grasp and keeps the hat clean. Included in the package is a 6 point suspension structure with a soft cushioned top.
If you’re looking for something extraordinary, the Full Brim Pyramex Hard Hat with its fun New York sticker design is perfect for you.
The hat has a 6 point ratchet cushioned suspension and a detachable brow pad. It complies with Osha Cert.Mod. – CAN/CSA Z94.1-15, ANSI Z89.1-2014, Class C, E, and G, type 1.
Since you’ll be donning your hard hat the whole time you’re at the workplace, it is essential to invest in a hat that does not put pressure on the muscles in your neck.
This helmet is lightweight and the adjustable knob makes it an ergonomically friendly choice.
This hard hat wins the popularity contest on the market nowadays and it’s easy to understand why.
The hat is built to last and offers outstanding performance as far as workplace protection goes. Its customizable features are designed to match any job that needs to be done.
You can choose between two styles – cap or full brim and thanks to the self-modifiable crown straps, you will feel comfortable all day.
Other standout features include its impact defense with the polyethylene shell and a Fas-Trac III ratchet suspension system that can be adjusted until it fits exactly right.
This hard hat is suitable for various industrial uses, including medical, construction, chemical, oil & gas, hazardous materials, welding, and more.
The Husqvarna Technical Forest Helmet comes with ear protection and a face shield. This one is mostly used in the forestry industry.
The earpieces can be adjusted for a more comfortable fit. People who bought it are mostly happy with the comfortable fit and the coolness it provides while working.
The Ergodyne Vented Hard Hat comes with a detachable sweatband and the padding on top is sweat-wicking, breathable, and odor resilient.
The multi-point adjustment device can be used with one hand and leaves room for ponytail or bandana knots. Both the sweatband and the padding are machine washable.
The hat has a convenient open frame feature and its changeable vents allow for advanced air circulation so you can stay cool while working.
An added feature is the integrated slots and mountings for the Skullerz LED light (sold separately) and other accessories like ear protection and face shield.
The hard hat fits most people and can be placed both forward and backward.
Things To Consider
Type of hat
There are typically two different types of hard hats:
- Type 1 – Protects the top of the head.
- Type 2 – Protects the top and sides of the head.
Hard hats can then be also broken up in classes:
These hats are for general use and offer defense against low voltage levels, piercing objects, impact, etc.
These hats are similar to class G, except that they also offer protection for electrical voltages of up to 20000V. Most workplaces use this hard hat type.
These hats are mainly used for protection against impact and penetration.
They are usually made from aluminum and are not allowed inside worksites where live wires are present, this is because aluminum is a conduit for electricity.
The primary types of materials used for making hard hats are aluminum, polyethylene, and fiberglass. All three types are durable and offer excellent protection.
Hard hats with exceptional suspension generally have an adjustable feature that allows you to adjust the hard hat to fit securely and comfortably.
The suspension is an essential consideration when shopping for hard hats. A 6 point system is recommended, but you can also look for a 4 point or 2 point suspension.
Suspension distributes the force from an impact evenly on the hard hat, which results in smaller injuries.